Eliminate waste, pursue perfection
In present scenario mostly industries want to improve their process to provide the product in minimum price so for that purpose Mec Shot mainly focusing on lean manufacturing tools for improvement, and the first objective is to demonstrate all the activities systematically that could help in a better way to eliminate waste and effectively utilizing the sources. Lean manufacturing a systematic approach which is used identifying and eliminating waste through continues improvement by fluing the product at the pull of the customers it pursuit of perfection.
Mostly waste is generated by 7M (Man, machine, material, management, market, method and manual) for that we used 4 steps for implementation of lean manufacturing
4-Step Implementation Loop
01
Identify the waste that needs removing
02
Analyze the waste, find its root cause
03
Find the solution for the root cause
04
Apply the solution, achieve the objective — then loop back to 01
When this is achieved we go back to stage 1 and continue this loop over again for that we also used some tools and techniques to find roots of problems or way to solve it
Not only quantitative fill but there are and more other advantages which we finds with lean manufacturing like:
Tools & Techniques
- Total quality management
- Kaizen
- 7 QC tools
- Statistical control
- Total productive maintenance
- Craft (design layout)
- Just in time
- Inventory analysis process
- Benchmarking
Beyond the Numbers
- Stronger team spirit
- An innovative culture
- Self-driven people
- Improved worker satisfaction
- Longer machine life
- Environment-friendly, built-in quality
Lean manufacturing is a buzz word more often resulting in terms like benefits, cost reduction, lead time reduction by 50% at least, reduce work in progress up to 80%, floor, saving around 30% increase productivity at least 30% overall cost reduction.
Not only quantitative fill but there are and more other advantages which we finds with lean manufacturing like:
50%↓
Lead time reduction
80%↓
Work in progress
30%↑
Productivity
30%↓
Overall cost