Capability
Engineering Machines That Shape Industry
Powering Industries with End-to-End Manufacturing
From aviation compressor blades to tractor chassis — eleven capability areas from across Mec Shot’s manufacturing operation, brought together on one panel.
Precision at every stage
MECSHOT continuously strives toward improving the product with exclusive dedication. Each component undergoes 100% measurement to achieve excellence, backed by the latest machine technology on the shop floor.
Machine Floor
Plasma Cutting Machine
Laser Cutting Machine
VMC-850 Machine
NC Hydraulic Shearing Machine
CNC Press Brake Machine
Press Brake Machine
Finishing & Fabrication
Welding Robot — Pressure Vessels
Fan Balancing Machine
Milling Machine
Nibbling Machine
Pinacho Lathe Machines
Profile Cutting Machine
Young, self-motivated, precise
Design engineers at MECSHOT continually develop high-speed, accurate machines built to fit a wide range of application requirements — feeding a relentless push into new engineering segments.
Design work is carried out with Autodesk Inventor, CADian, Pro/E, and E-Plan. New machine prototypes are assembled and tested for consistency in performance before they reach the floor.
Constant customer feedback is folded back into the product line. This uncompromising thrust in design and development led MECSHOT to build the robotic shot peening machine — the first of its kind in India.
ISO 9001:2000 aligned
MECSHOT strives to achieve best-in-class quality and reliability of performance for all products. A systematic approach emphasizes quality at every stage of product development through manufacturing.
The machines are passed through a series of quality assurance tests before it leaves the plant. MEC SHOT has established a system of quality in line with the ISO 9001:2000. The company provides solutions to customers’ problems by engineering and manufacturing quality machines, at a reasonable rate.
Reference Standards Applied
S.NO. | Reference of Standards | Name of Standard |
|---|---|---|
1 | ISO 8501-1:1988 | Visual Assessment of Surface Cleanliness |
2 | ISO 12100-1:2003 | Safety of machinery. Basic concepts, general Principles for Design Part 1: Basic Terminology, Methodology. |
3 | EN 9100 | Quality Management System |
4 | EN 12100-2:2003 | Safety of machinery. Basic concepts, general principles for design. Technical Principles |
5 | EN 13445-3 | Unfired pressure vessel design. |
6 | EN 14121-1:2007 | Safety of machinery. Principles for risk assessments |
7 | EN 60204-1:2005 | Safety of machinery. Electrical equipment of machines. General requirements. |
8 | BS EN 13445-3-2002 (E) ISSUE 8 | Unfired Pressure Vessels-Design Part 3 |
9 | BS EN 13445-5-2002 (E) ISSUE 8 | Unfired Pressure Vessels-Inspection & Testing Part 5 |
10 | BS EN 9102:2006 | Quality Systems-First Article Inspection |
11 | BS EN 287-1:2004 | Qualification test of Welder-Fusion Welding-Part 1 |
12 | 97/23/EC | Directive of the European Parliament and of the Council |
13 | 98/37/EC | Directive of the European Parliament and of the Council |
14 | WAC 29-24 | General Safety & Healthy Electrical Safety Requirements |
15 | NFPA33 | Standards for Spray Application Using Flammable or Combustible Materials |
16 | CEM GUIDE 414 | Safety of Machinery – Rules for the Drafting and Presentation of Safety Standards |
Reference to other European Directives Used: BS EN 1248:2001, WAC-296-24-95601, 44/435/CDV, ISO-8501-1-1968, 97/23/EEC, ISO 12100-1&2, EN60204-1/ED.1, | ||
And that the standards and / or technical specifications referenced have been applied. | ||
Eliminate waste, pursue perfection
In present scenario mostly industries want to improve their process to provide the product in minimum price so for that purpose Mec Shot mainly focusing on lean manufacturing tools for improvement, and the first objective is to demonstrate all the activities systematically that could help in a better way to eliminate waste and effectively utilizing the sources. Lean manufacturing a systematic approach which is used identifying and eliminating waste through continues improvement by fluing the product at the pull of the customers it pursuit of perfection.
Waste is mostly generated across the 7M: Man, Machine, Material, Management, Market, Method, and Manual.
4-Step Implementation Loop
01
Identify the waste that needs removing
02
Analyze the waste, find its root cause
03
Find the solution for the root cause
04
Apply the solution, achieve the objective — then loop back to 01
Tools & Techniques
- Total quality management
- Kaizen
- 7 QC tools
- Statistical control
- Total productive maintenance
- Craft (design layout)
- Just in time
- Inventory analysis process
- Benchmarking
Beyond the Numbers
- Stronger team spirit
- An innovative culture
- Self-driven people
- Improved worker satisfaction
- Longer machine life
- Environment-friendly, built-in quality
50%↓
Lead time reduction
80%↓
Work in progress
30%↑
Productivity
30%↓
Overall cost
First of its kind
The world’s latest technologies are used to manufacture machines at MECSHOT. The sheet metal plant is first of its kind, equipped with versatile machinery to produce components with precision.
Trumpf LASER cutting machines
Hindustan Hydraulic NC shearing machine
CNC press brake / bending machine
Robotic welding facility
MIG welding machines facility
Lathe machines
Sheet metal shop floor
Sheet metal fabrication
Fully automated · 3 units
MecShot runs a dedicated Paint Shop in all three units (I, II & III), fully automated with a 7-tank pre-treatment process followed by CED primer coating and conveyorized baking.
3
Manufacturing units
7
Pre-treatment tanks
4
Powder coating booths
Sheet-metal components are delivered powder coated / painted with CED primer coating; castings are delivered with CED primer coating, followed by baking.
Paint spray booth
Paint spray booth, interior
R&D for Aerospace · Automobile · Defense
A versatile development centre keeps MECSHOT aligned with international trends in automation and manufacturing excellence, serving applications where high accuracy and reliability are non-negotiable.
The R&D unit runs a series of machines to examine and provide the best solution for the process and parameters of a defined task. Customer samples are processed to reach the desired result, and experiments establish the service life of components, parts, and materials — improving performance and productivity.
Ongoing efforts develop new applications, products, processes, and consumables in surface treatment, abrasive blasting, and shot peening technology.
Technology centre floor
Technology centre equipment
Mandatory, not voluntary
MECSHOT is committed to a safe and healthful work environment for every employee. The loss-prevention program exists so each member of the organization knows their safety and health comes first.
Compliance with agency loss-prevention policies is mandatory, not voluntary. Supervisors and managers are accountable for enforcing safety and health policy, and a dedicated loss-prevention committee monitors accident and injury trends, runs spot compliance checks, and takes employee input.
Policy Purpose
- Provide the systems and support needed to maintain safe, healthful working conditions
- Minimize accidents through proactive anticipation rather than after-the-fact reaction
- Train employees for safety awareness and proper work habits
- Meet or exceed applicable regulations and standards
- Require adoption of, and adherence to, all Mec Shot safety procedures and practices
Leadership & reporting structure
Mec Shot’s organisation is built around a lean leadership team overseeing operations, engineering, and market-facing functions across all three manufacturing units.
Aerospace · Automobile · Defense grade
MECSHOT runs a multipurpose R&D centre in all three units, keeping pace with international trends in automation and manufacturing excellence for applications where accuracy and reliability are non-negotiable.
The centre is equipped with a series of machines that examine and provide the best solution for the process and parameters of a defined task. Customer samples are processed and profound experiments conducted to establish the service life of components, parts, and materials — resulting in improved performance and productivity.
Ongoing efforts develop new application products, processes, and consumables in surface treatment, abrasive blasting, and shot peening technology.
New R&D Lab — Equipment on Floor
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